Wheel Flange Lubrication Solutions for Metro/Subway |Biodegradable Anti-noise by BRUGAROLAS

2026

Why Does Metro Noise Occur?

Although metro systems offer advantages such as speed, convenience, and comfort, and are regarded as one of the representative low-carbon transport modes, urban development often faces constraints such as insufficient road width and excessive road curvature. As a result, newly planned metro lines (like the Taichung MRT and the Circular Line in New Taipei City) are frequently designed under unfavorable conditions, including tight radius curves, sharp bends, steep gradients, small-sized turnouts, and frequent braking. These design constraints give rise to significant noise issues. If not properly addressed, such noise can become a nightmare for residents living along the line. Observing metro systems worldwide, although many countries are aware of the noise problem, concrete and effective solutions are still lacking.

In addition, from an environmental protection perspective, light rail systems generally operate at lower capacities and often run through urban fringe or interface areas. Therefore, “biodegradability” is also a key concern, ensuring that wheel flange lubricants dripping onto the ground do not cause environmental damage. This article shares the advantages of the special wheel flange lubricants developed by Spain’s BRUGAROLAS and their applications in multiple countries, and explores an active noise-reduction solution that balances environmental protection (biodegradability), safety (flame suppression), and economic efficiency (reduced lubricant consumption), providing a reference for metro authorities around the world.

Keywords: noise standards, rolling noise, squeal noise

Active Noise Reduction on Curved Metro Tracks

Based on international experience, active noise-reduction measures mainly focus on wheel flange lubricators. When trains negotiate curves, the wheel flange rubs against the outer rail, generating noise. On-board wheel flange lubrication systems can be used to adjust the friction coefficient at the wheel–rail interface, thereby reducing flange noise. According to experience, these systems are typically installed on the bogies at the ends of the train. Another approach is the use of trackside lubricators. However, whether track lubricators or traditional wheel flange lubricators are used, both approaches present certain drawbacks:

Source of Metro Noise: Curved Sections

Challenges of Using Traditional Wheel Flange Lubricants (Flange Lubricators) and Rail Lubrication

  • Accumulation of solid lubricant particles: Graphite or other solid particles tend to accumulate in spray nozzles, pipelines, and pumps, leading to poor lubricant flow or clogging, which increases maintenance frequency and labor costs.
  • Risk of rail surface slippage: Excessive wheel flange lubricant or buildup on the rail surface can reduce wheel–rail adhesion, resulting in longer deceleration or braking distances and compromising operational safety.
  • Oil contamination on undercarriage and bogies: During operation, oil on the rail surface can be picked up by the wheels and adhere to the underframe and bogies, causing severe oil contamination and increasing cleaning costs and maintenance time.
  • Unstable performance in humid environments: Non-specialized lubricants may thicken at low temperatures, leading to uneven application; in humid conditions, moisture can mix into the oil film, reducing lubrication and noise-reduction effectiveness.
  • Environmental and emission concerns: Industrial water-based lubricants, graphite particles, and greases can enter drainage systems with rainwater or wash water, causing water pollution and making it difficult to meet low-carbon and ESG requirements.
  • Rust and corrosion issues: If water-based lubricants are used in rail lubricators, friction and outdoor exposure can more easily lead to rail corrosion, paradoxically increasing noise levels.
  • Rapid degradation of noise-suppression performance: Traditional oil films have limited durability and require frequent reapplication, increasing lubricant consumption and operational disruptions.
  • Impact on passenger experience and corporate image: Excess lubricant accumulation around the track can generate odors and disperse black dust, degrading the environmental quality along the line and harming the operator’s corporate image.

Next-Generation Brugarolas-exclusive Formula: Biodegradable, Self-Extinguishing, and Clean for Metro Wheel Flange Lubricant

  • Safety: Non-flammable; even in the presence of friction-generated flames, it provides a self-extinguishing effect, ensuring passenger safety in enclosed underground environments.
  • Environmental Performance: Biodegradable (OECD 301 compliant); does not accumulate on the track, does not contaminate soil, and aligns with ESG environmental requirements.
  • Functional Performance: Excellent adhesion, extreme-pressure resistance, anti-wear properties, strong resistance to water washout, and effective metro noise reduction.
  • Cleanliness: Keeps rolling stock clean; graphite-free formulation.
  • Certifications: Approved by the Barcelona Metro Authority (FGC) and successfully passed internal testing by multiple metro systems in mainland China.

Representative Next-Gen Wheel Flange Lubricant:
G.BESLUX ECOGREASE L-000

Also Available:
Classic wheel flange lubricants G.BESLUX BIOGREASE M-000/G and G.BESLUX ALCO M-000

If you require assistance with testing, please feel free to contact us directly.

Brugarolas

Brugarolas S.A.

Founded in 1885 and headquartered in Barcelona, Spain, Brugarolas Lubricants is dedicated to innovation in lubricant applications. All products comply with the RoHS Directive, ensuring that you do not need to worry about restricted substance testing when importing or exporting your products. Our solutions help extend equipment service life and reduce overall operating costs.

With a comprehensive product portfolio serving a wide range of industries—including cement, mining, food processing, paper manufacturing, aerospace, and high-tech electronics—Brugarolas offers solutions for diverse applications. If you require specialized lubricants or applications not listed above, please feel free to contact our engineers for tailored support.

Our Advantages:

  • Reduced friction and wear, lower noise levels
  • Extended component service life
  • Prevention of contamination
  • Capability to withstand vacuum conditions
  • Improved functionality and reliability
  • Higher production yield
  • Avoidance of product defects
  • Increased equipment uptime
  • Low odor
  • Enhanced on-site safety
  • Non-hazardous classification
  • Reduced total cost of ownership

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